August 16, 2022

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Impingement Freezer – a New and Distinctive Resolution for the Meals Processing Trade


Impingement freezing is an especially efficient methodology of freezing meals and is used fairly extensively within the meat processing business the place it may be employed for freezing meat from ambient temperature right down to round -20°C (0°F). It’s notably helpful for freezing giant batches of product due to its excessive effectivity and low power consumption (as in contrast with different strategies comparable to immersion chilling).

Along with its effectiveness, impingement freezing has been proven to supply much less drip loss than standard immersion chilling and has potential functions in different areas comparable to dairy merchandise and seafood the place drip loss is a matter.

Impingement Freezing makes use of freezing air jets which are used to freeze nearly something, at speeds rivalling different strategies, however with particular distinctions in tow. The freezing course of doesn’t use any refrigerant gases or different chemical compounds instantly on the product however as an alternative makes use of pressurised air to create an impingement impact.

The principle advantages of this expertise embody:

  • Very low power consumption – impingement freezing requires little power.• Excessive manufacturing capability – impingement freezing can obtain remarkably excessive manufacturing capability because of its distinctive design.
  • No chemical compounds wanted – there are not any chemical compounds utilized in impingement freezing, which reduces the chance of cross-contamination inside varied environments.

What’s distinctive about it?

Supply: octofrost.com

Impingement freezers are extra environment friendly than cryogenic programs when it comes to decrease operating value. The impingement freezing course of is steady and will be run for an extended cycle, relying on the product being frozen. This makes it notably appropriate for smaller batches or merchandise that must be frozen shortly.

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The principle benefit of an impingement freezer is its flexibility when it comes to location. Due to its compact design, they are often put in in present buildings with minimal disruption to the surroundings or constructing construction.

As well as, the impingement freezing course of is so quick that it permits you to freeze a product inside minutes fairly than hours or days as with conventional mechanical freezers. The excessive quantity and pace of chilly air streams  is extraordinarily quick, which implies that the method will be accomplished shortly and effectively.

One of many important benefits of this methodology is its capacity to freeze each side of a meals product on the similar time: prime and backside or back and front – relying on how it’s processed. This methodology additionally permits for versatile strains which let you freeze assorted merchandise at separate occasions and even add new merchandise throughout manufacturing (e.g., when making pizzas or flatbreads).

Impingement freezers function high-velocity airflow expertise for fast IQF (particular person fast freezing) of meals merchandise.

Impingement freezers are designed to be used within the meals processing business, from meat  to seafood. They are perfect for each industrial and industrial functions together with:

Meat Processing – Beef, lamb, IQF burgers, and pork.

Fish and seafood – Frozen fish fillets or blocks and shrimps.

Wonderful product high quality

Supply: fpscorp.ca

A number one reason behind product harm in frozen processing is the formation of ice crystals. Ice crystals are fashioned when water freezes. The scale of the ice crystal depends upon how briskly it freezes and the way a lot power is accessible for its progress.

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In most frozen meals processing operations, ice crystals type slowly and have time to develop as giant as potential earlier than freezing completes. This leads to giant, laborious ice crystals that may harm meals like bread loaves, truffles, cookies, and pastries by rupturing cell partitions, rupturing fats cells, and breaking up delicate parts comparable to icing on truffles or moisture in baked items.

The precept behind the impingement freezing methodology is that ice crystals are fashioned on the floor of meals merchandise. These crystals can solely develop to a smaller measurement, because of the processing pace. This prevents them from getting broken throughout the freezing course of and leads to a wonderfully easy completed product.

The principle good thing about utilizing this methodology over different sorts of freezers is that it’s quicker than standard freezing strategies however produces a better high quality product too! You may also use it to create smaller batches than regular freezers, which makes it splendid for small companies that don’t want as a lot freezing completed.

Meals security

Supply: process-cooling.com

Impingement Freezing is a brand new and distinctive freezing methodology. It’s a very hygienic and food-safe freezing methodology. The impingement freezer is also referred to as an impingement dryer or freeze dryer. This expertise has been utilized in different industries comparable to prescribed drugs and chemical manufacturing for a few years. Lately, it has turn out to be extra common within the meals business as a result of it could possibly ship high-quality merchandise with minimal processing time and power consumption.

The principle benefit of utilizing an Impingement Freezer is that it doesn’t use any chemical compounds or components to freeze merchandise. Which means there are not any residues left on the product in any respect when it comes out of the machine as a result of nothing has been added throughout the freezing course of. The product stays contemporary longer as a result of there are not any chemical residues inside it that may have an effect on its style or texture over time.

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Sure producers have spearheaded the cost towards reaching larger meals security rankings for his or her equipment. As an illustration, the OctoFrost Multi-Degree Impingement Freezer is considerably simpler to wash than any spiral freezer attributable to its compact design and easy accessibility.

Supply: octofrost.com

Additionally, the Multi-Degree Impingement Freezer permits for extra environment friendly use of house, permitting for extra merchandise to be saved because of its three conveyor straight belts that double manufacturing capability per sq. metre of manufacturing facility house.

It’s power environment friendly and can prevent cash general through the use of much less power than a conventional freezer. The Multi-Degree Impingement Freezer additionally runs at decrease temperatures, which implies there may be much less warmth loss throughout operation, leading to diminished power utilization and prices.

It may be used for each frozen meals storage and freezing of uncooked supplies comparable to seafood, meat, or poultry.

The Impingement Freezer is a crucial growth within the meals processing business. It considerably improves each product yield and high quality, whereas additionally lowering labour prices. These advantages may make the Impingement Freezer an important step in the way forward for industrial frozen meals.